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bearing/stainless steel/glass

Variety and Characteristic of Super Finishing Stone

What is
Super Finishing Stone

Grindstone for polishing final stage of Metal product’ s surface.
By making the metal surface roughness fine, the surface will be less friction resistance, and less affected layer.
Suitable for every kind of Bearing’ s truck surface and for Needle Bearing’ s and Rollar

Features and Advantages
of the Super Finishing Stone

1. The grit is chipped and comes off moderately when multidirectional oscillation is applied. As a result,the stone stays sharp longer and superior, constant performance is ensured.
2. Since the grindstone requires less pressure and slower speed than conventional tools,minimal heat is generated during the polishing process. Therefore, metal surface layer will not change.
3. The super finishing stones are user-friendly tools. Using stones with dedicated machine is a cost-effective way to grind a workpiece efficiently and accurately to very fine surfaces and contours.

Our engineers test our products using a variety of testing machines to suit your production needs.

Processing components and processing method

● What to process
Shaft / Cylindrical roller / Needle roller / Piston pin / Tapered Roller / Spherical Roller / Every kind of Bearings’ s truck surface
● How to process
Plunge Cut / Traverse Cut / In-feed processing / Through feed processing

Description of Super Finishing Stone

Description is as follows( for example) WA 3000( H3V2) RH35 2WA 6x6x100 3.5R
Abrasive Grain Grit Bond Hardness Treatment Size Special Process
(example)WA 3000 (H3V2) RH35 2WA 6x6x100 3.5R

Explanation for the description

Abrasive Grain We have many variety depending on the purpose. Please see details in below “Type and Specification of Abrasive Grain”
Grit Conventional Grindstone #800~#6000.
Superabrasive #800~more fine than #10000
Bond Encode the type of bond. Please ask us about the details.
Hardness Rockwell Hardness (H) Scale number.
Indicate within the range of RH(-)100~(+)130
Treatment What to impregnate. S/VS:Sulfur, 2WA:Wax
Dimension Basically indicate with (Width)×(Thickness)×(Length).
Regarding processing accuracy of each products, please ask us separately.
Special Process Indication of how we processed after.

Testing facilities and evaluation

Our engineers test our products using a variety of testing machines to suit your production needs.
Testing our products by machines of B.P. drive system (SF-R-12S), 1 Shoe 2 Roller drive system(SF-S-11S) and measuring by surface roughness measuring machine “Form Talysurf TM S6” . We use these testing result and accumulated experience for making new products.

1 Shoe, 2 Roller drive system

Model:DAISEI SF-S-NS

B.P. drive system

Model:IZUMI KN-5323

Type and Specification of Abrasive Grain

For the customer who needs High Quality, Labor-saving, Cost Reduction and other requests,
we put in our effortfor each requests on a daily basis.
Regarding the selection of Grindstone, let us ask your condition of use. Please feel free to contact us.
Abrasive Grain Grit・Bond Code Type Sharpness Life Roughness Characteristic
WA
Aluminum Oxide
800,1000 Standard excellent Good polishing ability
800,1000 Hard excellent good Longer life
1200 Standard good Good polishing ability
1200(H3V1) Hard good Longer life
1200(H3V2) Hard excellent good More longer life
1500(N3)、2000 Standard excellent Good polishing ability
2000(H3V1) Hard good excellent good Satisfy both grinding ability and life
3000 Standard good good excellent Well-balanced performance
3000(F-2) Focused on polishing ability good Good grinding ability
Good for small and middle size products
3000(F-4) Focused on polishing ability excellent For difficult work material
Good for Big products
3000(S-4) Focused on roughness good excellent Focused on surface roughness
4000、5000、6000 Standard good excellent Focused on surface roughness
GC
Silicon Carbide
600、800、1000 Standard good good Well-balanced on polishing ability and roughness
2000(M1)、3000(M1) Standard good good Well-balanced on polishing ability and roughness
WA
Aluminum Oxide
+
GC
Silicon Carbide
1200、1500、2000 Standard excellent good Good on polishing ability
2500(H3XQ) Polishing ability, Life good good good Porous so well-balanced performance
3000A Focused on polishing ability excellent Good polishing ability
3000、4000 Standard good good excellent Well-balanced on polishing ability and roughness
4000(JA) Focused on polishing ability excellent good Well-balanced on polishing ability and roughness
5000(JAV1) Focused on polishing ability excellent good Well-balanced on polishing ability and roughness
SWG 3000A Focused on polishing ability excellent Good polishing ability
ZP
Aluminum Oxide
1500、2000、3000
4000、6000
Polishing ability, Life excellent excellent Environment-responsive, Long life
SB
Aluminum Oxide
1500(1386) Hard good excellent Longer life
SSB 2000 Hard good excellent good Well-balanced on polishing ability and roughness
EP
Aluminum Oxide
1500、2000、4000 Polishing ability, Life good excellent Special for through feed
6000、8000 Polishing ability, Life good excellent excellent Special for through feed
Cr
Chromium Oxide
CR-10 Roughness good excellent Focused on surface roughness
MSF
Resinoid
400、800、2000 Life, Roughness good good Touching softly to the work material
F、S Life, Rougness good excellent Touching softly to the work material
CBN
Cubic Boron Nitride
2500、3500、5000 Focused on roughness excellent excellent Life is much longer
6000、8000、9000 Focused on roughness good excellent excellent Longer life and good surface roughness

Contact

Please feel free to contact us.